Framing corrugated metal with wood is a popular way to cover up the harsh industrial look of the metal and add some warmth to the space. It’s also a great way to protect the metal from the elements. This tutorial will show you how to frame corrugated metal with wood and get the look you want. Keep reading to learn more.
Summary: The homeowner is looking to add some curb appeal to their home with some new corrugated metal panels. They find that they can easily frame the panels with old, rotting wood from around the property. The result is a unique and stylish addition to their home.
\What Is Corrugated Metal?
Corrugated metal is a type of steel that has been stamped with a wavy pattern. This gives the metal strength and durability, making it a popular choice for roofs, siding, and other construction applications. It’s also relatively inexpensive, which is why it’s often used in industrial settings.
There are two types of corrugated metal: galvanized and Galvalume. Galvanized steel is coated with a layer of zinc, which protects the metal from corrosion. Galvalume steel is coated with a layer of aluminum and zinc, which also protects the metal from corrosion.
Why Use Wood to Frame Corrugated Metal?
Wood is a popular material for framing corrugated metal because it’s strong and durable. It also has a warm, natural look that can help to soften the harsh appearance of the metal. When framing corrugated metal with wood, you’ll want to use pressure-treated lumber. This type of lumber is treated with chemicals that resist rot and decay, making it a good choice for outdoor applications.
Another advantage of using wood to frame corrugated metal is that it’s easier to work with than metal. Metal can be difficult to cut and drill, so framing with wood may be simpler and faster.
When you frame corrugated metal with wood, you can create various looks. For example, you can use reclaimed wood for a rustic look or painted wood for a more modern aesthetic. You can also stain the wood to match the metal or paint it to contrast with the metal. If you’re unsure what look you want, try experimenting with different materials and colors to see what works best for your space.
What You’ll Need
- Pressure-treated lumber
- Circular saw
- 1/8″ drill bit
- Measuring tape
- Safety goggles
- Dust mask
Step by Step How to Frame Corrugated Metal With Wood
1. Measure the Area
The first step in how to frame corrugated metal with wood is to measure the area where you’ll be installing the corrugated metal. You’ll need to know the length and width of the space so you can cut the lumber to size.
Use a measuring tape to measure the area, then mark the measurements on a piece of paper. First, mark the length of the space. Then, mark the width of the space. If you’re not sure how much lumber you’ll need, it’s always better to overestimate, so you don’t run out.
2. Cut the Lumber
Once you know the measurements of the space, you can cut the lumber to size. You’ll need two pieces for the length and two pieces for the width. If you’re using pressure-treated lumber, you’ll need to wear safety goggles and a dust mask to protect yourself from the sawdust. Use a circular saw to cut the lumber to size.
First, cut the two pieces for the length. Then, cut the two pieces for the width. If you don’t have a circular saw, you can ask a friend or family member to help you cut the lumber.
3. Drill Pilot Holes
After you’ve cut the lumber to size, it’s time to drill pilot holes. Pilot holes are small holes that help guide the screws when attaching the lumber to the metal. You’ll need a drill and a 1/8″ drill bit to drill the pilot holes.
First, mark where you’ll be drilling the pilot holes on the lumber. Then drill the pilot holes about 1/2″ deep. Use a tape measure to mark where you’ll drill the holes. For example, if you’re attaching a 1″x4″ piece of lumber to the metal, you’ll want to drill a pilot hole every 4 inches. Drill the pilot holes along the length of the lumber.
4. Attach the Lumber to the Metal
Once you’ve cut and drilled the lumber, it’s time to attach it to the corrugated metal. To do this, you’ll need to use screws or nails that are long enough to go through the lumber and into the metal.
To avoid splitting the wood, be sure to predrill holes into the lumber before attaching it. First, predrill holes into the lumber. Then, align the lumber with the corrugated metal and screw or nail it in place. If you’re using screws, make sure to use Washers.
5. Install the Lath
After you’ve attached the lumber to the corrugated metal, you’ll need to install the lath. The lath will provide a surface for the masonry to adhere to. Start by attaching the lath to the wood frame with nails or screws. Then, apply a layer of mortar to the lath. Be sure to smooth it out so that there are no air pockets.
6. Install the Masonry
Now, it’s time to install the masonry. Start by preparing the area where you’ll be working. Remove any debris and level the ground so that it’s ready for the new material. Next, mix the mortar according to the manufacturer’s directions. Using a trowel, apply the mortar to the surface of the corrugated metal.
You’ll want to create a consistent layer that’s about 1/2 inch thick. Once the mortar is in place, lay the first course of bricks. Make sure each brick is level with the others, and use a masonry saw to cut bricks as needed. Continue laying bricks until the entire surface is covered.
7. Allow the Masonry to Dry
After you’ve installed the masonry, you’ll need to allow it to dry. This process can take anywhere from 24 to 48 hours, so be patient. You can speed up the drying by spraying the surface with a hose. Doing this will help evaporate the water from the mortar.
8. Apply the Grout
Once the masonry has dried, you can apply the grout. To do this, first, mix the grout according to the manufacturer’s instructions. Then, apply the grout evenly between the metal and wood frame using a rubber float.
Be sure to work it into all the cracks and crevices. After applying the grout, use a damp sponge to clean off any excess. Once the grout is dry, you can apply a sealer to help protect it from stains and moisture.
9. Hammer Nails Into Place
After the sealer has dried, you can hammer nails into place. This will help secure the metal to the wood frame. Start by marking where you want to place the nails. Then, use a hammer to drive the nails into the wood. Ensure the nails are driven in at an angle to grip the metal securely. You can also use screws to secure the metal to the wood frame. Start by drilling pilot holes into the wood. Then, use screws to attach the metal to the frame. Be sure to use screws that are long enough to penetrate through the metal and into the wood.
10. Trim the Excess Wood
Once the metal is securely attached to the wood frame, you can trim the excess wood. Use a saw to cut off any pieces that are sticking out. You can also use a chisel to remove any rough edges. First, use a saw to cut off any sticking pieces. You can also use a chisel to remove any rough edges. This will give you a clean, finished look.
11. Add Finishing Touches
After you’ve trimmed the excess wood, you can add finishing touches. You can paint the wood frame to match the metal if you want. First, apply a coat of primer, then paint the frame with a brush or roller. You can also finish the wood with clear polyurethane to protect it from the elements.
12. Enjoy Your New Space
Once you’ve added the finishing touches, you can sit back and enjoy your new space. This project is a great way to add personality to any room in your home. Enjoy your new metal and wood frame.
You Can Check It Out To Build a Wooden a Frame to Transport Granite
How Much Does it Cost to Build a Metal & Wood Frame?
The cost of this project will vary depending on the materials you use. Expect to spend around $200 on the wood frame, $100 on the corrugated metal, and $50 on the masonry. This project can be completed on the weekend, so it’s a great way to add personality to any room without breaking the bank. This is the perfect project for you if you’re looking for a unique way to frame your corrugated metal.
Will Corrugated Sheet Metal Rust?
Corrugated sheet metal is generally made from galvanized steel, which helps to prevent rust. The sheets should be properly sealed and coated with a paint or primer that provides further protection against corrosion. In most cases, corrugated sheet metal will not rust unless it has sustained damage that exposes bare metal or if it was improperly installed and exposed to moisture. Ultimately, the best way to ensure that corrugated sheet metal does not rust is to protect it with a quality coating.
What is the Disadvantage of Corrugated Metal?
Corrugated metal has become a popular choice in construction due to its durability and affordability, but like any material, it also has its disadvantages.
One major disadvantage of corrugated metal is that it is prone to rust and corrosion over time, especially if it is not treated or maintained properly. This can lead to structural issues and a decrease in the lifespan of the material.
Additionally, corrugated metal can be noisy during heavy rains or hail storms. The sound of rain hitting the metal can be disruptive, making it difficult to hear inside.
Another disadvantage is that corrugated metal is not the most energy-efficient option. It can conduct heat and cold quickly, making it difficult to maintain a comfortable temperature inside a building. This can result in higher energy bills for heating and cooling.
Overall, while corrugated metal has its advantages, these disadvantages should also be considered before choosing it as a building material.
How Do You Hang Corrugated Steel?
Hanging corrugated steel is popular in residential and commercial construction projects. The process of hanging corrugated steel is relatively straightforward but requires some planning and preparation.
The first step in hanging corrugated steel is to measure the area where you want to install it. Once you have the dimensions, you can purchase the necessary materials, including screws, brackets, and a drill. Next, you should mark the location of the studs or purlins on the wall or roof. This will ensure that the corrugated steel is anchored securely to the structure.
To install the corrugated steel, you should start at the bottom of the wall or roof and work your way up. It’s important to overlap the panels slightly to prevent water from getting in between them. To attach the panels to the structure, you should use screws and brackets.
For walls, you can use wood screws, while for roofs, you’ll need to use self-drilling screws that are long enough to penetrate the purlins or studs. Finally, once you’ve hung all the corrugated steel panels, you should go back and seal any gaps or openings with a waterproof sealant to prevent water from leaking in.
So there you have it, a complete guide on how to frame corrugated metal with wood. Following these simple tips, you can create a beautiful, durable frame for your corrugated metal art. You can add this unique touch to your home or garden with just a few supplies and a little time. What do you think? Will you be trying this project yourself? Please write a comment below and let us know. Thanks for reading!