How to Make Axe Handle

If you’re a DIY enthusiast, then nothing beats the satisfaction of making something with your own two hands. Whether it’s furniture or apparel, crafting the perfect piece provides a unique sense of accomplishment that can’t be bought in a store. In this blog post, we’ll explain how to make an axe handle from start to finish – no special tools required!

How to Make Axe Handle

From step-by-step instructions and safety tips on how to make axe handle using power tools to cutting techniques and rough shaping methods, everything you need to know is right here. So get out your sandpaper and jigsaw, put on your safety goggles – it’s time to learn how to make an axe handle like a pro!

Things to Remember While Making Axe Handle

1. Size Matters

The first step when making an axe handle is to determine the size of the handle that you need. Measure your axe head and select a piece of hardwood with corresponding dimensions. This will ensure that your finished product perfectly fits the head of your axe, providing greater balance and control.

2. Select Your Wood Wisely

When shopping for wood, look for pieces that are strong and durable. Depending on your axe type, you may need to choose between hardwood or softwood varieties. Hardwoods such as Hickory are ideal for smaller axes because of their superior strength-to-weight ratio. Softwoods like pine are better suited for larger axes due to their flexibility.

3. Cut and Shape with Care

Once you have your piece of wood, use a jigsaw or handsaw to cut it into the correct shape. Remember to wear eye protection when cutting wood! For an even better fit, use sandpaper and files to fine-tune the handle’s shape. This will ensure that it perfectly fits in the head of your axe.

Pine Are Better Suited for Larger Axes

4. Finish It Off

Lastly, it’s time to give your handle the perfect finish. You can use a wood sealer or wax for extra protection against moisture and wear-and-tear. A coat of paint or stain will also help to preserve the wood over time. Finally, if needed, add a leather lanyard at the end of your handle to provide extra grip and comfort.

Making an axe handle at home may seem intimidating, but with the right supplies and a bit of patience, you’ll be wielding your very own custom-made axe in no time. So get creative and let your imagination run wild! You never know what masterpieces you can create when you put your mind to it. Have fun!

Required Items

Making an axe handle is a great DIY project that takes some time and patience, but the finished result can be used on axes for years to come. Before you begin, make sure you have all your materials on hand:

  • Axe head
  • Sandpaper
  • Drill bits or rotary tool
  • Jigsaw
  • Wood of choice
  • Safety glasses
  • Files and rasps
  • Wood glue
  • Sealant or wax
  • Paint or stain (optional)
  • Lanyard (optional)

With the right tools, you’ll be ready to start your axe handle making journey.

10 Steps on How to Make Axe Handle

Step 1: Measurement

Measure and cut the wood to the desired length, then use sandpaper or a file to round off the edges. The right measurement will give your axe handle a comfortable feel and will come in handy when it’s time to install the head.

Measure and Cut the Wood

Step 2: Drilling

Using either a drill press or hand drill, make two holes at the top of the handle for attaching the axe head. The size of the hole you need depends on the type of axe you’re using.

Step 3: Shaping

Use a jigsaw or handsaw to shape your wood into the desired handle profile. You can also use files and rasps to get more precise edges. Make sure you wear safety glasses when working with power tools!

Step 4: Test Fit

Before you begin attaching the handle to the head, make sure it fits properly. Slide your axe into the hole and check for any gaps or misalignment. If it looks good, you’re ready for the next step!

Step 5: Glue

Apply wood glue inside both holes and insert the axe head. Wipe away any excess glue that may have seeped outside of the holes. Glue is important for ensuring a secure and long-lasting connection.

Step 6: Clamp

Clamp the handle to the axe head with C-clamps or pipe clamps. This will help to ensure that the glue cures properly and that your handle won’t come loose over time.

Step 7: Finishing Touches

After the glue has cured, use sandpaper to smooth out any rough spots. You can also apply a wood sealer or wax for extra protection from moisture and wear and tear.

Clamp the Handle to the Axe Head

Step 8: Paint/Stain

Painting or staining your axe handle will help to preserve the wood over time and give it a unique look. Choose from a variety of colors and finishes to find the perfect match for your axe head.

Step 9: Add Lanyard (optional)

If desired, you can add a leather lanyard to the end of your handle for extra grip and comfort. This is especially helpful when using heavier axes that can put a strain on your hands.

Step 10: Final Check

Make sure all the screws are tight and that the head has been properly secured to the handle. Test out the axe with light swings to make sure it feels balanced in your hand. If everything looks good, you’re ready to start chopping!

Making an axe handle is easier than it looks. With the right materials, a bit of patience, and some good old-fashioned elbow grease, you’ll have your very own custom-made axe in no time. And when the job is done, you can take pride in knowing that your trusty tool was crafted with your own two hands!

8 Common Mistakes to Avoid When Making an Axe Handle

It’s essential to pay attention when making an axe handle. This is because the quality of your handle will directly influence its durability and effectiveness. To ensure that you make the best possible axe handle, here are 8 common mistakes to avoid:

Seal It With a Waterproofing Agent
  1. Choosing the wrong material. Make sure to choose a strong, lightweight material that is designed for axe handles, such as hardwood or fiberglass. Also, check for any cracks or signs of wear and tear before selecting the material.
  2. Not measuring correctly. Take the time to measure your axe head and handle so that you get a perfect fit. If they don’t match up precisely, it could lead to an improper fit or even breakage when in use.
  3. Forgetting to sand the handle. Sanding the handle ensures a smooth, comfortable grip when holding it. Be sure to use fine-grit sandpaper and go in one direction – never back and forth!
  4. Not sealing the wood correctly. If you’re using hardwood or another type of wooden handle, make sure that you seal it with a waterproofing agent. This helps to prevent wear and tear on the handle over time.
  5. Over-tightening the axe head. When attaching the axe head, make sure that you don’t over-tighten it or else you risk breaking the handle. Instead, use a wrench to get it just tight enough so that there isn’t any wiggle room.
  6. Not testing the handle’s strength. Before using it, put the axe head and handle to the test by striking a hard surface with it. If you notice any cracking or splitting in the wood, then you’ll want to replace it before using your axe on something important.
  7. Skipping out on maintenance. It’s important to perform regular maintenance on your axe handle, such as oiling it or sharpening the blade. This will help to ensure that it lasts longer and performs better over time.
  8. Not using safety equipment. Always use protective eyewear and gloves when making an axe handle to avoid any potential injuries or accidents.
Use Protective Eyewear and Gloves

By avoiding these 8 common mistakes on how to make axe handle, you’ll be on your way to making the perfect axe handle. Good luck and happy crafting!

5 Tips for Choosing a Handle Design

When selecting an axe handle design, there are a few things to consider. First, think about how it will fit in your hand – is it comfortable? Second, think about what tasks you will be using it for – is it designed to do the job? Third, think about its durability and resistance to wear and tear. Here are 5 tips that will help you find an axe handle design that’s perfect for you:

  1. Choose a handle material suited to the task at hand. For example, if you need a handle that can withstand heavy striking force, opt for a hardwood or fiberglass handle.
  2. Make sure that your handle is not too long or short for the axe head. If it’s too long, you may have difficulty maneuvering the axe while using it, and if it’s too short, you may lose control of the tool.
  3. Consider ergonomics when selecting a handle – make sure it fits comfortably in your hand. Also, look for one with a non-slip grip to reduce fatigue when using the axe.
  4. Look for an axe handle that is lightweight but still durable enough to withstand wear and tear over time. Looking for one with a protective coating can also help.
  5. Check the handle for any cracks or imperfections, and make sure that it’s properly sealed before use so that it lasts longer. Checking before purchase can save you money in the long run.

By following these tips on how to make axe handle, you’ll be sure to find an axe handle that is perfect for your needs.

Frequently Asked Questions

How Long Will It Take?

Making an axe handle can take anywhere from a few hours to a couple of days depending on the tools and materials you have available. It is important to make sure that you are working with quality lumber, as well as taking into account the amount of time it will take for your wood to dry and cure.

Additionally, if you plan to use any additional hardware (such as screws or nails) then you will need to factor in the time it will take for them to be installed. The process can be done relatively quickly if all of these factors are taken into consideration.

What Tools Will I Need?

The most basic tools that you will need include a saw, drill, and chisel. Depending on your preferences, you may also want to add a router or plane to your toolkit. You will also need some sandpaper and finish for the handle as well as screws or nails if you choose to use additional hardware.

Cutting Your Wood to Size

What Materials Are Needed?

The most common materials used for making an axe handle include hickory, ash, oak, and walnut. Any hardwood will do, and you can find these at most hardware stores. Additionally, you will need some finish for the handle to protect it from wear and tear.

What Is The Best Method?

The best method for making an axe handle is to start by cutting your wood to size. After that, you should drill your holes and chisel out any necessary notches. You should then sand down the surface of your handle to make sure that it is smooth and even before applying the finish. Once everything is ready, you can attach any additional hardware if needed. Finally, you can polish off the handle with wax or oil to seal in the finish.


Crafting your own axe handle can be a rewarding experience. Not only do you get to create something completely unique, but it’s also an opportunity to get creative with materials and designs. Plus, when all is said and done, you’ll have something sturdy that should last for years.

With patience and the right supplies, and this guide on how to make axe handle, you can make an axe handle that perfectly fits both your needs and aesthetic. It’s truly a rewarding endeavor!

If you feel overwhelmed by the process, not worry: there are plenty of resources online where you can access step-by-step instructions. With persistence and creativity, you’ll be able to craft an axe handle that perfectly fits all of your requirements!

Photo of author

Adrian Green

Adrian has been interested in woodworking since he was a child. His father had a woodworking shop, and Adrian would help him out and learn from him. He gained basic carpentry knowledge as well as an understanding of how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others. So he started this blog to spread his passion and knowledge to those interested in DIY wood-working projects. He knows that with a little guidance and practice, anyone can create beautiful pieces of furniture or décor from scratch.

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