How to Make a Wahoo Board

There are many different types of surfboards on the market, but if you’re looking for an affordable option that is still high quality, consider making a wahoo board. This type of board is easy and fun to make, and it performs well in the water.

Making a Wahoo Board is the perfect way to have some summer fun! This easy project can be done in just a few simple steps. All you need is a piece of wood, paint or stain, and some embellishments. You can customize your board however you want if you continue reading this article on how to make a wahoo board, so it’s perfect for your style. Ready to get started? Let’s go!

How to Make a Wahoo Board

Summary: In this creative short summary, we will show you how to make a Wahoo Board. This is a fun and easy project that can be done with just a few materials. All you need is a piece of poster board, some markers, and a few pieces of wire. You will also need some fishing supplies, such as hooks, line, and a net. Let’s get started!

What is a Wahoo Board?

A Wahoo Board is a type of surfboard designed explicitly for wave riding. It is believed to have originated in the early 1970s in Hawaii and gets its name from the wahoo fish, known for its speed and agility. And like the fish, a Wahoo Board is designed for quick and easy maneuvering in the waves.

What You’ll Need to Make a Wahoo Board?

  • Surfboard blank
  • Foam or fiberglass surfboard shaping kit
  • Surfing wax
  • Sandpaper
  • Rope or string
  • Power drill
  • Saw

11 Steps on How to Make a Wahoo Board

Here are some easy steps to make a Wahoo board. This type of board is great for surfing and other water sports.

Step 1: Trace the Outline

Using a measuring tape, find the center of your board. Place the end of the measuring tape at the nose of the board and extend it to the tail. Divide this measurement in half to find the center point. Next, using a pencil, trace the board’s outline onto your work surface. Make sure that you leave enough room around the outline to work comfortably.

Step 2: Cut Out the Shape

Using a jigsaw, cut out the shape of the board. Be sure to use a blade that is designed for cutting wood. If you are uncomfortable using a jigsaw, you can ask a friend or family member to help you. But you can also ask the staff at your local hardware store for help. Keep in mind to go slowly and be extra careful when cutting around the curves.

Using a Jigsaw, Cut Out the Shape

Step 3: Smooth the Edges

Once you have cut out the board’s shape, use a sanding block to smooth the edges. Start with coarse grit sandpaper and work up to a finer grit. This will help to create a smoother surface and prevent you from getting splinters. You will also need a dust mask to avoid inhaling any dust particles.

Step 4: Drill the Holes

Using a drill and a 1/8″ drill bit, create pilot holes along the board’s centerline. These pilot holes will be used to attach the fin later on. It is important to make sure that the holes are evenly spaced out. A good rule of thumb is to drill a hole every 4-6 inches. Careful not to drill through the board. You should only drill about halfway through.

Step 5: Attach the Fins

Using screws and washers, attach the fins to the board. For this, you will need some screws and washers. First, ensure that the fins align with the pilot holes you drilled earlier. Once the fins are in place, use a Phillips head screwdriver to tighten the screws. You can also use a power drill for this step. But be careful not to overtighten the screws, or you might strip them.

Step 6: Apply the Resin

You will need to apply a resin layer to make the board waterproof. This can be done using a paintbrush or a roller. Start by mixing the resin according to the manufacturer’s instructions. Once it is mixed, apply it to the board in a thin, even layer. Be sure to cover all surfaces, including the underside of the board.

Apply a Resin Layer

Step 7: Apply the Fiberglass Cloth

After the resin has been applied, you will need to lay down a layer of fiberglass cloth. This will help to reinforce the board and make it stronger. Start by cutting the cloth into slightly larger strips than the board. Next, apply a layer of resin to the board and lay down the cloth strips. Finally, use a brush or roller to smooth the cloth and remove any air bubbles.

Step 8: Apply Another Layer of Resin

Once the fiberglass cloth has been applied, you will need to apply another resin layer. This time, you should use a thinner layer. Be sure to cover the entire surface and pay special attention to the edges. Again, this step is only for cosmetic purposes so you can skip it.

Step 9: Paint or Stain the Board

After sanding the board, you can now paint or stain it. This is entirely up to you and is purely for cosmetic purposes. If you decide to paint the board, you must use marine-grade paint. And if you decide to stain it, you will need to use a marine-grade stain. Once you have chosen your desired finish, apply it to the board in a thin, even layer.

Step 10: Sand the Surface

Once the resin has cured, you must sand the board’s surface. Start with coarse grit sandpaper and work up to a finer grit. This will help to create a smooth surface that is ready for waxing. You must be very careful when sanding the board, as you can easily damage it. For this reason, it is recommended that you use a power sander. But if you don’t have one, you can still do it by hand. Just be sure to use a light touch.

Step 11: Wax the Board

The final step is to apply a layer of wax to the board. This will help protect the board from the elements and make cleaning easier. Start by heating the wax in a pot or double boiler. Once it is melted, apply it to the board using a brush or roller. Be sure to cover the entire surface. Allow the wax to cool, then buff it with a clean cloth.

There you have it! You need to follow these steps to make a wahoo board. Now get out there and enjoy the waves!

Wax to the Board

What Are the Dimensions of a Wahoo Board?

A Wahoo board is a small, lightweight surfboard perfect for beginners and experienced surfers alike. These boards are typically between 5 and 6 feet long and 2 to 3 feet wide. They are often made of foam or fiberglass and have a single fin in the center of the board.

What Are the Benefits of Riding a Wahoo Board?

There are many benefits to riding a Wahoo board. These boards are stable and easy to control, making them perfect for beginners. They are also lightweight and durable, making them ideal for travel. Additionally, Wahoo boards provide great maneuverability and are perfect for surfing in small waves.

How to Choose the Right Wahoo Board?

When choosing a Wahoo board, you must consider your skill level and the type of waves you will surf. For example, beginners may want to choose a wider and longer board for stability, while experienced surfers may prefer a smaller board for maneuverability. It is also important to consider the board’s weight, as heavier boards will be more challenging to control in the water.

7 Important Things You Need to Before Making a Wahoo Board

1. Design your board with a purpose in mind. Whether you’re looking to make a racing machine or an all-around performer, your design should be focused.

2. Choose the right materials. Wahoo boards are typically made from either polyurethane or fiberglass, each with advantages and disadvantages. Consider your intended use before making a decision.

3. Be careful with your dimensions. Wahoo boards are notoriously finicky concerning dimensional tolerances, so make sure you’re precise when cutting and shaping your board.

4. Pay attention to the weight and balance of your board. A well-balanced board will perform better and be more accessible to control than one that’s overweight or off-balance.

5. Don’t forget the fins. Fins play a big role in the performance of a wahoo board, so make sure to choose the right size and style for your needs.

Don't Forget the Fins

6. Make sure your hardware is up to the task. Wahoo boards are built for speed, so ensure your hardware can handle the abuse.

7. Get professional help if you’re unsure. Making a wahoo board is no easy task, so don’t be afraid to seek professional assistance if you’re unsure about any aspect of the build. With these seven things in mind, you’ll be well on making a great wahoo board. Just remember to take your time, be precise, and get professional help if needed, and you’ll end up with a board that you can be proud of.


The Wahoo Board is a great way to get a workout without having to go to the gym. It is also a great way to improve your balance and coordination.

The finished product is a beautiful wahoo board that all can enjoy. It is sturdy and well-made, perfect for anyone who loves spending time outdoors.

If you read the above steps about how to make a wahoo board and feel like you could make a wahoo board, great! These boards are fun to ride and look great in any home.

Photo of author

Adrian Green

Adrian has been interested in woodworking since he was a child. His father had a woodworking shop, and Adrian would help him out and learn from him. He gained basic carpentry knowledge as well as an understanding of how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others. So he started this blog to spread his passion and knowledge to those interested in DIY wood-working projects. He knows that with a little guidance and practice, anyone can create beautiful pieces of furniture or décor from scratch.

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