How to Make Wooden Shoehorn

A wooden shoehorn is a practical and durable tool designed to help you easily slip on the shoe, preventing unnecessary wear and tear on the heel or back of the shoe.

How to Make Wooden Shoehorn

Unlike store-bought options, making your own wooden shoehorn comes with several advantages. You can customize the size and shape to perfectly suit your needs while enjoying the creative satisfaction of crafting a functional item by hand.

This guide is tailored to those looking to create a unique and long-lasting shoehorn. It provides a comprehensive, step-by-step explanation of how to make wooden shoehorn, covering everything from selecting high-quality materials to putting the finishing touches on your personalized design. Whether you’re a seasoned woodworker or a beginner, this article will help you craft an item that blends practicality with personal expression.

Materials and Tools Needed

Materials:

  • A hardwood board (maple, oak, or cherry work best for durability). 
  • Sandpaper (various grits: coarse and fine). 
  • Wood finish or sealant (optional for a smooth, glossy finish). 
  • Wood glue (if gluing pieces together). 

Tools:

  • Saw (jigsaw or hand saw). 
  • Sanding block or electric sander
  • Pencil and ruler for measurements. 
  • Drill with a round bit (optional for adding a hole for hanging). 
  • Clamps for securing pieces while drying (if gluing). 

These materials and tools are crucial in ensuring your wooden shoehorn is durable, functional, and polished. Hardwood boards provide the strength needed for long-term use, while sandpaper and wood finish enhance your project’s tactile and visual qualities. Basic tools like a saw, ruler, and sander ensure precision and ease during crafting, whereas optional tools like a drill allow for additional customization. Preparing these items beforehand will make the crafting process smoother and hassle-free.

Selecting the Right Wood

Why Hardwood is Best 

When crafting a wooden shoehorn, hardwood is the superior choice due to its durability, strength, and ability to achieve a smooth finish. Woods such as maple, oak, or cherry are particularly well-suited for this purpose. These dense varieties resist wear and tear, ensuring your shoehorn remains functional and visually appealing for years. Hardwood effectively withstands the stress placed on it during use, minimizing the risk of splitting or cracking.

Selecting
The Right Wood

Size of the Wood 

Selecting the right size wood is crucial for creating a practical and ergonomic shoehorn. Choose a board that is wide enough to carve a handle that feels comfortable in the hand. The length of the wood should allow for a gentle curve, facilitating an easy sliding motion to help the foot into a shoe. This balance ensures both functionality and ease of use.

Thickness Considerations 

The thickness of the wood is equally important. A thickness of approximately 1/4 to 1/2 inch strikes the perfect balance between strength and workability. This range provides the structural integrity needed to withstand repeated use while offering the flexibility required during crafting. By prioritizing these considerations, you’ll be on your way to producing a long-lasting and effective wooden shoehorn.

How to Make Wooden Shoehorn: Designing the Shoehorn Shape 

Step 1: Drawing the Outline 

Use a pencil and ruler to mark the shape of the shoehorn on the wood. Start by sketching a long, rectangular shape that will form the body of the shoehorn. Gradually taper one end into a rounded point that can smoothly slip into the shoe without snagging on the material.

Next, sketch the handle design—this can either be a straight, simple handle or an ergonomic curved shape for added comfort and ease of grip. Ensure the proportions are balanced, considering both aesthetic appeal and functional use.

Step 2: Cutting the Outline 

Once you’ve drawn your outline, carefully cut along the marked lines using a jigsaw or a handsaw. A jigsaw’s precision can benefit curved and tapered sections of the design.

Designing the
Shoehorn Shape

Take your time when cutting to ensure straight, clean cuts, as this will reduce the sanding and shaping required later. Pay special attention to the rounded point and the handle area, as these are integral to the shoehorn’s effectiveness and usability.

Step 3: Refining the Shape 

After cutting out the basic outline of your shoehorn, refine the shape to enhance its usability. Use a pencil to assess and mark areas that need rounding, smoothing, or adjusting for comfort and functionality. Carefully trim these areas using the saw, or switch to a rasp or file for more precise modifications. This step ensures a well-shaped shoehorn that fits comfortably in the hand and slides effortlessly inside a shoe.

Sanding and Smoothing the Edges 

Step 1: Sanding the Surface 

Start with coarse sandpaper (around 60-80 grit) to smooth out rough edges and remove any tool marks left from cutting or shaping. Hold the shoehorn firmly and sand in the direction of the wood grain to avoid scratches and ensure a clean, even finish.

Focus on all parts of the shoehorn, including the curved point, edges, and handle area, to prepare the surface for further refinement. This step lays the groundwork for a polished and professional appearance. 

Step 2: Refining the Shape 

Once the initial sanding is complete, switch to finer grit sandpaper (150-220 grit) to further refine the shape and smoothness of the shoehorn. Work on creating an even texture across the entire surface for enhanced aesthetics and usability.

Pay particular attention to the edges of the shoehorn, rounding them carefully to ensure comfort when in use and to avoid any sharp or rough areas that might cause discomfort or damage to the shoes. Take time to examine the shoehorn from all angles, making adjustments as needed. 

Step 3: Sanding the Handle 

If your shoehorn design includes a handle, focus on making it ergonomically comfortable. Use sandpaper to round off any sharp corners or irregularities, ensuring that it feels smooth and fits naturally in your hand when gripped. A well-sanded handle improves comfort and adds to the finished shoehorn’s overall appearance and functionality. By the end of this process, the shoehorn should have a refined, splinter-free surface that’s ready for the finishing touches. 

Sanding and
Smoothing the Edges 

Finishing and Sealing the Wood 

Step 1: Choosing a Finish 

Selecting the right finish is essential for enhancing your shoehorn’s appearance and durability. For a natural, matte look, consider using a natural oil finish such as tung or linseed oil, penetrating the wood and emphasizing its grain.

Alternatively, a clear wood finish can provide a glossy sheen for a more polished appearance. Whichever option you choose, incorporating a wood sealer will protect the shoehorn from moisture, ensuring its longevity and resistance to wear.

Step 2: Applying the Finish 

To apply the finish, use a clean cloth or applicator, ensuring you rub it evenly across the entire surface of the shoehorn. Make consistent strokes to avoid leaving streaks or patches. Allow the wood to absorb the finish for a few minutes, then gently wipe off any excess to prevent buildup. Pay close attention to the handle and curved edges, ensuring all areas are covered.

Step 3: Drying Time 

Once the finish is applied, allow it to dry completely, ideally for 12-24 hours, in a dust-free space. If you prefer a glossier appearance, consider applying a second coat after the first one has fully dried. Finish the process by lightly buffing the surface with a soft cloth, leaving your shoehorn ready for use.

Optional Features 

Adding a Hole for Hanging 

If desired, you can add a hole at the top of the handle to hang the shoehorn for convenient storage. To do this, select a small drill bit (around 1/4 inch) to maintain the integrity of the wood and reduce the risk of splitting.

Finishing and
Sealing the Wood

Drill carefully and ensure the hole is centered for balance. Not only does this feature provide practicality, but it also keeps the shoehorn easily accessible while adding a functional design element.

Personalizing the Shoehorn 

For a personal touch, consider engraving or carving into the wood. This could include initials, a custom message, or a decorative design. Use a woodburning tool for a professional-looking finish or hand carving tools for a more rustic aesthetic. Personalization transforms the shoehorn into a thoughtful gift or an object of sentimental value.

Adding Comfort 

To make the shoehorn more comfortable to use, especially for prolonged periods, consider wrapping the handle with leather or fabric. This added feature creates a softer grip and enhances the overall user experience. Secure the material with adhesive or stitching to ensure its durability. This small adjustment adds both function and a touch of elegance to your handmade creation.

Testing the Shoehorn 

Step 1: Checking Fit and Comfort 

Test the shoehorn by slipping it into a shoe to ensure the shape is functional and easy to use. The curve should guide the heel smoothly into the shoe without resistance. If it feels awkward or doesn’t fit as expected, consider making minor adjustments to the length or curve to improve its usability. 

Step 2: Comfort Test for the Handle 

Hold the shoehorn by the handle to ensure it’s ergonomic and comfortable in your hand. The grip should feel natural without causing strain or discomfort during use. If necessary, reshape the handle or add additional padding to enhance comfort and usability. 

Testing
The Shoehorn 

Step 3: Testing Durability 

Apply gentle pressure to the shoehorn to test its strength and durability. Ensure the wood does not bend, splinter, or crack under light strain, as this will confirm it is robust enough for regular use. Reinforce weak spots, if any, to guarantee long-lasting performance. 

Conclusion 

Creating a wooden shoehorn is a rewarding project that combines creativity and practicality. You can craft a unique and functional tool by following the process—selecting the wood, designing the shape, cutting, sanding, finishing, and adding optional custom features.

Maintaining your shoehorn by applying regular finishes to keep it polished and durable over time is essential. Don’t hesitate to experiment with different types of wood, shapes, and finishes to reflect your personal style. This guide on “how to make wooden shoehorn” serves as a foundation to inspire your own creations and enhance your woodworking skills.

Photo of author

Adrian Green

Adrian has been interested in woodworking since he was a child. His father had a woodworking shop, and Adrian would help him out and learn from him. He gained basic carpentry knowledge as well as an understanding of how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others. So he started this blog to spread his passion and knowledge to those interested in DIY wood-working projects. He knows that with a little guidance and practice, anyone can create beautiful pieces of furniture or décor from scratch.